CHARCOAL COOKERS
   
Description
There are many variations of charcoal cookers, ranging from
mass-produced units under $70 to high-end ceramics over $1000.
The general arrangement is vertical, which from the bottom-up has an
air inlet damper, a charcoal-containing ring or drawer, an optional
(sometimes water-filled) radiant barrier, one or more cooking grids,
and an outlet damper.
Operation
The charcoal cooker is one of the easiest-to-control pits. As we
learned in How Wood Burns, charcoal is a
benign fuel, being mostly carbon and oxidizing in a surface reaction to
form CO and CO2. "Lump" charcoal is simply wood that has
undergone pyrolysis or carbonization (heating without oxygen), which
boils-off its volatiles, aromatics, etc. (the stuff that makes wood
wood). "Briquette" charcoal is processed further, with the lump
material ground, mixed with water, limestone dust and binders,
compressed into uniform shapes and dried. In practice, there are
usually some trace amounts of volatiles in charcoal, which is why a
fresh charge of charcoal in a chimney starter will flame for a while.
This fire's power, and therefore pit temperature, is controlled by
throttling air. As long as charcoal is the only fuel, there are
no worries about creosote because there are no volatiles
produced. Starving the fire of air reduces the reaction rate and
heat production directly. In addition to simple control, this
property allows the pit boss to load his cooker with a large amount of
fuel and achieve long, unattended burns, which is nice. A
charcoal cooker will also make a smoke ring,
with air as the nitrogen source (Thermal NOx).
The major downside of charcoal alone as fuel is taste, or lack thereof,
which is why we're going to all this trouble in the first place.
CO and CO2 are colorless, odorless, and tasteless. That's why
nearly all charcoal cooker users add chips or chunks of wood to their
fires - they are getting some volatiles into the system to impart
flavor. Exactly what flavors they are getting is the question.
Fact: Wood
chips/chunks smoke like crazy when laid on hot coals, and
Fact: Smoke
burns as a flame if sufficient oxygen is present, but
Fact: The
charcoal cooker is operating in an oxygen-starved condition, and
Fact: Creosote is the condensate of unburned wood
smoke
You have your answer. Lots of folks like a dash of creosote for
flavor - it's the major ingredient in Liquid Smoke. But as they
say - a little goes a long way.
The minor downside of charcoal as a fuel is moisture, or lack
thereof. A wood fire produces water as a direct result of log
dessication and as a hydrocarbon combustion product - you can feel the
high humidity of a wood-fired pit by holding your hand over the stack
for a few seconds and rubbing your fingers - they'll be moist. A
charcoal fire is bone dry. Most manufacturers counteract this
property by placing a water-filled bowl between the fire and the
cooking grates to add moisture back into the system.
Design Considerations
Temperature uniformity - the compact, vertical nature of these pits
brings good uniformity.
Grease management - in a ceramic, the grease falls into the fire and
generally smokes due to the lack of oxygen. The bullet-style
cookers have an intermediate water pan to catch drippings, which is
obviously cool enough as long as it doesn't boil dry.
Dampers - A number of aftermarket gadgets are available to control the
air supply and pit temperature automatically, which converts a simple
problem to a non-problem.
Airtightness - this is very important in a charcoal cooker. Leaks
allow air to bypass the control dampers making power and temperature
control difficult.
Materials - the heavy ceramic and insulated versions offer marginally
better fuel efficiency at huge cost in weight/portability. The
ceramics are well-suited for grilling due to the refractory nature of
their fire rings, which can make a very hot fire.
Copyright 2008 | Karubecue LLC | Southlake TX
| Patent Pending
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